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Processing Machines

We design, fabricate and offer an extensive array of processing machines that is made using high quality raw materials and precision made parts. Widely applicable in the food industry, these machines are known for their efficiency and cost effective rates. These machines are available have sturdy and compact design.

Mini Daal Mill

Jas Enterprises offer mini dal mill. This mill is simple in construction and easy to operate & Maintain. It consist of horizontal tapered roller is covered with emery coating, surrounded by a screen through which the husk is discharged. The shelled pulses passes through an aspirating fan on the oscillating sieve unit, where appropriate grading of pulses is done. It is run on only 2 H.P. Automatic arrangement are made for collection of de husked and split pulses, un de husked and split pulses, un de husked pulses, brackens, husk in separate containers and bags. This machine offers dust free operation, does not cause pollution, retains proteins, natural shine etc..

  • Value addition of the product
  • Cost of transportation saved
  • Additional income through sale of seed coats as cattle feed
  • Improved yield of 'Dal' due to use of improved milling technology
  • Easier operation & less maintenance cost

catalouge

Mini Daal Mill

 

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Papad Making Automatic Machine

JAS BRAND PAPAD MAKING MACHINE WITH MIXER (Floor Kneading Machine) with extruder

This plant for making of Papad, mathiya, cholafali being a semi automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver Papad at the collection end. The main components of this semi-automatic Papad making plant of capacity are as under:-

  • 5 to 7 kg/hr.
  • 15 to 16 kg/hr.
  • 50 to 55 kg/hr.
  • 95 to 100 Kg/hr.



1.MIXER (Floor Kneading Machine):

This would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are provided to take the full load and to avoid damage to the mixer arms.

2.SHEETER:

A sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement would be provided. The hopper would be of Stainless steel with proper taper. The dough is smoothly formed from the hopper in the form of a sheet and fed to the gauging rollers. The distance between the gauging rollers would be adjustable and this would depend  on the desired thickness of the Papad, mathiya, cholafali. The rollers would be Teflon coated (food-grade material). There would be an intermediate conveyor to feed the dough sheet to the cutting plant. The conveyor belt would be of food-grade material.

3. ROTARY CUTTING UNIT:

A rotary cutting unit would be fitted on a roller for smooth and accurate cutting of Papad as per the desired sizes.

4. DRIER:

An electric drier would be used to dry the Papad. The oven casing would be reinforced by means of M.S. sections to make it sturdy. Temperature dial meters would be provided at different places in the oven.

Above 15 to 16 Kg/hour pant we will supply lamenter type along with the sheeter and extruder process will be omitted. Drier can also supply with diesel faired or L.P.G. instead of electric fired system for reducing daring cost.

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Papad Making Automatic Machine

 

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Papad Rolling Machine

Main Feature

  • Stainless steel body.
  • Machine is fitted with heavy duty mild steel fabricated  structure, Mild steel roller, a covered with attractive  Stainless steel covers.
  • Due to roller adjustment, Papad’s size changed as per  requirements up 11 inch.
  • Production increased by auto brake switch.
  • Attractive model, easy to operate.
  • Machine is working by pressing foot, so hands are free for  works.


Specification: -

Papad are the most popular adjuncts in the Indian diet. About 95% of the production of papad in the country is prepared at  household level or in cottage scale, by traditional method using  rolling pin for rolling the dough. This is time consuming and  laborious.

Jas Enterprises has developed a simple inexpensive foot  operated press to make about 500 papad / hour from Dal flour  dough. The thickness of the papad altered in the machine by  adjusting the clearance between the roller & polpat. Being leg  operated it is simple and easy to operate. This machine adopted for  cottage scale production of papad. Raw materials required for papad making are locally available in rural areas.  Urad dhal, any pulse flour, salt, farinaceous material and spice mix are required. The papad industry has a good  scope for marketing. Papad are exported to 42 countries from India . The preparation of papad consists of dough making using pulse flour (preferably urad dhal), salt,
 carbonates, farinaceous material and water. The dough is knead made into Kinder Mixture and passed in to  extruder. Then it will cite with luva cutting machine. The pressed circular shaped papad is dry to 14-15%  moisture level in sun light or in dryer. The above process can easily be dons at village level as it involves low  investment.

catalouge

Papad Rolling Machine

 


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Pani Puri (Gol Gappa) Making Machine

This plant for making of Pani puri, being a semi- automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver Pani puri at the collection end. The main components of this semi-automatic Pani puri making plant. This plant for making of Pani-puri (goal Gappa) being a semi automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver Pani-puri (goal Gappa) at the collection end.

The main components of this semi-automatic Papad making plant are as under:

Mixer (Floor Kneading Machine):

This would consist of heavy-duty contacting stainless steel (S.S.304/316) body with multi-purpose arms. Heavy duty  gears are providing to take the full load and to avoid damage to the mixer arms with extruder for flat
 making.

Sheeter:

Sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement  would be provided. The hopper would be of Stainless steel with proper taper.

Rotary Cutting Unit:

A rotary cutting is would be fitted on a roller for smooth and accurate cutting Pani-puri as per the desired size.

In case of a fully automatic plant, the extruded dough sheet would be automatic feed to the rollers and there would be a provision for shifting the generated Pani Puri scrap back to the hopper.

Specifications:

  • Production Capacity: 6000 Numbers / hour
  • Power Required: 1.H.P. Single Phase/ Three Phase Motor
  • Size: 1920 mm (L) 575 mm (W) 1275 mm (H)


We can also supply with higher production capacity according to customer requirements. This pani puri making machine is also use for multipurpose also for Farshi papad , Raw chapatti, Farsi Puri,  Mathi puri, Sakkarpara, chat Papadi, mathri, stick, samosha puri ,etc. This is prepared from Maida, Pani Puri (Gol Gappa) Making Machine.catalouge

Pani Puri (Gol Gappa) Making Machine

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Noodle Making Machine

We fabricate noodle making machines that are best suited for mass production. Noodle processing operations include mixing raw materials, dough sheeting, compounding, sheeting/ rolling and slitting. This series of processes remains constant among countries for all noodle types. The main parts of this noodle making machines are :

  • Sheeting and compounding
  • Sheeting, slitting and waving
  • Drying noodles

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Noodle Making Machine

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Namkeen Snacks Making Machine

This is a semi automatic extruder for all types of Sev, ganthia, papdi, Ratlami (Indian savories) etc, Available in two models 50 kg per hr and 90 kg per hr, It is fitted over a frying pan (Kadai), this extruder can also be used for crushing boiled potatoes for aloo bhujia, etc.

 

MODEL: JAS 90
Capacity: 90 / 200 Kg per hr
Motor: 1 HP
Sieve size: 9”
Material: Stainless Steel

Standard Accessories: -
Seven Numbers Dais. From Galvanized Sheets.

Various types of sieves available, by changing the sieve the shape of the product changed

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Namkeen Snacks Making Machine

 


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Daliya Making Machine

Main features: -



  • Continuous production per shift and faster return on investment.
  • Compact design Occupies very little space.
  • A minimized power consummation by the way of friction loses.
  • Low noise operation. No wastage of product and no pollution hazard.
  • Very easy operation requires No Skilled Labor.
  • Durable long life saves on recurring costs.



Daliya of wheat and corn produced in same size and in round shape according to yours choice. Black pepper Daliya is made from this machine for Papad making. We have developed Daliya making machine to reduce 25 to 30 percent to 5 to 10 % powder form. Along with the machine will be supplied with vibratory and you will three type of deferent gradation of the Daliya.

The design of the machine is very simplified and robust constructions with low maintenance cost. Size of the Daliya will be done with deferent grade by the help of the adjustable presser roller. The power required for Daliya making machine is 2 H.P. single / three phases. The average of the machine is 100 to 150 kg/hr the machine is very useful for Daliya from wheat, maize, for broken peace of black pepper Dal.

Any type of grains, maize, black peeper, can be crushed in broken piece form.

catalouge

Daliya Making Machine


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Vermicelli making Machine

Vermicelli is a popular instant food product. It falls under the category of extruded product and is making from wheat flour. At times tapioca or Soya bean or groundnut flour is also add. Thus, it is rich in proteins and liked by people from all lifestyles, irrespective of age. It is a snack food item and at times, it is use as a table enriches. With changing lifestyles, greater awareness about health and preference for instant food items have made vermicelli very popular and an item of mass consumption.
Vermicelli is an extruded instant food product made from wheat flour. Other flours like groundnut, Soya bean or tapioca are also mix with wheat flour to make it more nutritive. They are easily affordable, tasty and easy to make. This product make in many states of the country and this note considers Bihar as the preferred location.

Model No.

Required H.P.

Approximate Production Capacity

Tw-777

1.5

5 to 6 Kg. Per Hour

Tw-778

2 H.P.

10 to 12 Kg Per Hour

Tw-779

5 H.P.

35 to 40 Kg Per Hour

Tw-7710

7.5 H.P.

50 to 55 Kg.

Tw-7711

10 H.P.

100 to 110 Kg Per Hour

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Vermicilli Making Machine

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Try Dryer

Jas Enterprises offer try dryers having capacities ranging from 12 to 200 trays and temperature ranging up to 550 Celsius (932 Fahrenheit) . These Trays are available in the different size A Fan impeller with an axils flow design is provide for better uniformity and quick drying. is equipped with a digital temperature indicator controller for accurate temperature control. Control action on off or PID or as required control accuracy. The material used for construction of dryer of Mild Steel/ Aluminum/ SS 304/ SS 316 or FRP-Lined or as per requirements. The company offers these try dryers in flameproof and spark proof version. Heating can do through electrical /thermo fluid or steam radiator / oil fired hot air generator.

 

Feature at a Glance.

  • Designed for uniform circulation of hot air in the drying chamber.
  • Available in wide ranging models from 12 to 192 trays capacity.
  • Electrical or Steam or Thermion fluid heating system available.
  • Temperature controlled by thermostat provided with the unit.
  • Fresh air inlet with filter and outlet with damper control valve.
  • Electrical control panel mounted on the upper body.
  • Trays are fabricates from aluminum (Stainless Steel Trays optional).
  • Inside surface is painted with heat resistant aluminum paint and outside with Automotive colour

Try Dryer Drying Oven

 

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Grain Polishing Machine

Avail from us, our range of is use for polishing the grains, dhal, rice, etc... The various advantages of these Polishing machine are:
Main features: -

  • Continuous production per shift and faster return on investment.
  • Compact design, Occupies very little space.
  • A minimized power consummation by the way of friction loses. Low noise operation, No wastage of product and no pollution hazards.
  • Very easy operations, Requires No Skilled Labor

Constructions
Polisher is used for polishing the pulses is consist heavy duty fabricated Cover & Structure & horizontal roller is rotating with a thick leather Belts with lower RPM. Both end of shaft is fixing with baring & Bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounting on heavy duty C Section Channel.
Operation
Jas Enterprises is offering Polishing Machine. This machine is simple in construction and easy to operate & maintain. It consist of horizontal lather roller is covered with, surrounded by a screen. Pulses, rice are passes via feeding hopper between screen & leather belts roll. Because of lower RPM of machine grains, pulses etc... were giving Glossy shine.

catalouge

Grain Polisher Machine


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De stoner

“Jas De-stoners" or grain separators are used for separating heavier materials like stones, glass, metal etc. from food grains and other dry granular material the principle used is stratification of the product into heavier and lighter fractions by forcing air through the bed of material. This is achieving by means of pressure fans located in the body of the machine, below the vibrating deck.

The vibrating deck pushes the heavier material in contact with the deck upwards towards the stone discharge spout.
The lighter material flows down the inclined, vibrating deck and exits through the clean product spout.
The inclination of the vibrating deck, speed of eccentric motion, feed rate and the airflow individually adjusted to achieve the optimum degree of separation.
Wide varieties of deck screens are available to suit specific applications.
All adjustments made with ease and minimum of operator training.

FEATURES

  •  Connected to a central aspiration system.
  • Provided with clean product and stone discharge spouts.
  • Windows provided for product viewing.
  • Deck inclination and vibrating speed step easily adjustable.
  • Easy control of airflow and feed rate. catalouge

de stoner


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Emery Roller Machine

Avail from us, our range of is use for De husking the grains, dal, wheat, dhal, rice, etc... The various advantages of these Emery Roller machine are:
Main features: -

  • Continuous production per shift and faster return on investment.
  • Compact design, Occupies very little space.
  • A minimized power consummation by the way of friction loses. Low noise operation, No wastage of product and no pollution hazards.
  • Very easy operations, Requires No Skilled Labor

Constructions
Emery Roller is used for De husking the pulses, wheat, grains, corn, maize, rice and many more is consist heavy duty fabricated Cover & Structure & roller is rotating with a Emery Roller with lower RPM. Both end of shaft is fixed with Baring & Bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounted on heavy duty C Section Channel.

The machine is available in 3 H.p., 5 H.P.


Operation
Jas Enterprises is offering Emery Roller Machine. This machine is simple in construction and easy to operate & maintain. It consist of horizontal Emery Roller is covered with, surrounded by a screen. Pulses, rice, wheat, maize, are passes via feeding hopper between screen & Emery roll. Because of lower RPM of machine grains, pulses etc... were giving De husked.catalouge

Emary Roller Machine


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Pulverizer Processing Machines Mini Daal MillPapad Making Automatic MachinePapad Rolling MachinePani Puri (Gol Gappa) Making MachineNoodle Making MachineNamkeen Snacks Making MachineDaliya Making Machine

Vermicilli making machine

Try dryer ( Drying Oven)

De Stoner

Grain Polisher

Emary Roller

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